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Indawo Yokubeka Injini Ye-Aero Ngobuchule – Isixhobo Esikhethekileyo Sokuhlanganisa I-Aerospace
Imeko yesicelo: Isixhobo sokubeka ngokuchanekileyo esizinikeleyo sokulinganisa i-assembly kunye ne-bolt hole components ze-aero-injini zasekuhlaleni nezomkhosi kwiimarike zaseYurophu naseMelika. Sisetyenziswa kakhulu ekufakeni ngokuchanekileyo kunye nokulungelelanisa ii-blades ze-injini, ii-casings, amagumbi okutsha kunye nezinye iindawo ezichanekileyo, sithintela ngokufanelekileyo ukuphambuka kwe-assembly okunokuchaphazela ukusebenza kwe-dynamic yenjini kunye nokhuseleko lokusebenza.
Izinto eziphathekayo: I-Aerospace 7075-T6 i-aluminium enamandla aphezulu, enobunzima obuphezulu kunye nokumelana nokuguquguquka okugqwesileyo, elungiselelwe ngokukodwa imisebenzi yokuhlanganisa iindiza ezisebenzisa amaxesha amaninzi.
Imingeni ephambili yoomatshini: Le nto isetyenziswa yisakhiwo esidityanisiweyo esinomfanekiso okhethekileyo esinemingxunya emininzi yokubeka izinto, imingxunya yokulungelelanisa echanekileyo kunye nemiphezulu yokubeka izinto. Ubukhulu bodonga obungalinganiyo buzisa umngcipheko ophezulu wokuguqulwa kwemishini. Iimfuneko ezingqongqo kakhulu zibekwe ekuchanekeni kwendawo yomngxuma, ukuhambelana kunye nokuma nkqo. Kunzima ukuqinisekisa ukuhambelana okuphezulu kwimveliso yobuninzi, kwaye izikhewu ezincinci zokuhlanganisa zinokukhokelela ekungaphumelelini kwendibano iyonke yezixhobo zenjini.
Iinkcukacha zobugcisa
- • Ukunyamezelana kobukhulu bomngxuma wokubeka indawo ebalulekileyo: ± 0.005 mm
- • Ukunyamezelana kwesikhundla semingxuma: ≤0.01 mm
- • Ubume bomphezulu obulinganiswayo: ≤0.003 mm
- • Uburhabaxa bomphezulu wokuthintana kwesitshixo: Ra ≤ 0.4 μm
- • Ukufana kunye nokuma nkqo ngokubanzi: ≤0.01 mm
Isisombululo sethu seMishini: Sebenzisa inkqubo yokwenza i-CNC ye-axis ezi-5 ngaxeshanye ukuze uphelise iimpazamo zokubeka izinto ezibangelwa kukuphinda-phinda. Lungiselela iteknoloji yokusika eneengqimba ukuze unciphise uxinzelelo lokusika kwizakhiwo ezibhityileyo kwaye uphephe ngokupheleleyo ukuguquka kwesakhiwo. Ixhotyiswe nge-workshop yobushushu obungaguqukiyo kunye nenkqubo yokuhlawula ubushushu bezixhobo ukuze uzinzise ukuchaneka koomatshini phantsi kweemeko zobushushu eziguquguqukayo. Zonke iimveliso ezigqityiweyo zihlolwa ngobukhulu obupheleleyo ngoomatshini bokulinganisa be-CMM, kunye nedatha yonke yoomatshini kunye novavanyo egciniwe ngokuhambelana ngokungqongqo neenkqubo zomgangatho we-AS9100 kunye ne-ISO ukuze kulandelelwe ngokupheleleyo.
Impumelelo yeProjekthi: Zithunyelwa kakhulu kwiinkampani zokuhlanganisa iindiza zaseYurophu naseMelika. Zonke iimveliso azinazo iinguqu kunye nokuphambuka kwendibano, kwaye zinokuhambelana okuchanekileyo kwe-100% kwimveliso yebhetshi. Ezi mveliso zihlangabezana ngokupheleleyo nemigangatho yokuhlanganisa ngokuchanekileyo kweenjini ze-aero kwaye ziphumelele ukwamkelwa okungqongqo komgangatho wenqwelomoya, ziseka ubudlelwane bentsebenziswano bexesha elide nabathengi.
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Iinkonzo zoMatshini we-CNC ze-Inverter Housing
Siziingcali kwi-CNC machining echanekileyo kakhulu kwii-inverter housings, sinikezela ngezisombululo zokuvelisa ezithembekileyo kwizithuthi zombane (ii-EV), izithuthi ezixutyiweyo, iinkqubo zamandla avuselelekayo, i-automation yemizi-mveliso, kunye nezixhobo ze-elektroniki zamandla.
Ii-inverter housings zizinto ezibalulekileyo zokwakha ezikhusela iiyunithi zolawulo lwe-elektroniki, iimodyuli zamandla, kunye neenkqubo zokupholisa ngelixa ziqinisekisa ukuchithwa kobushushu okusebenzayo, ukukhuselwa kwe-electromagnetic, kunye nokuthembeka kwexesha elide. Ukuchaneka kwazo koomatshini kuchaphazela ngokuthe ngqo ukuchaneka kokuhlanganiswa, ukusebenza kobushushu, amandla okutywina, kunye nokusebenza kakuhle kwenkqubo iyonke.
Ngezixhobo zoomatshini ze-CNC eziphucukileyo ze-3-axis, 4-axis, kunye ne-5-axis, senza izixhobo ze-inverter housing ezintsonkothileyo ezinokunyamezelana okuqinileyo, umgangatho ophezulu womphezulu, kunye nokuhambelana okubalaseleyo ukuze kuhlangatyezwane neemfuno ezifunekayo ze-elektroniki zamandla zanamhlanje.
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Iinkonzo zoMatshini we-CNC wokufaka iibhetri
Siziingcali kwi-CNC machining echanekileyo kakhulu kwiindawo zokufaka iibhetri, sinikezela ngezisombululo zokuvelisa ezithembekileyo zezithuthi zombane (ii-EV), iinkqubo zokugcina amandla ebhetri (ii-ESS), izithuthi zombane zorhwebo, kunye nezixhobo zamandla eziphambili.
Iibhetri ezibiyelweyo zizakhiwo ezibalulekileyo zokukhusela ezigcina kwaye zikhusela iimodyuli zebhetri kwimpembelelo, ukungcangcazela, ukufuma, uthuli, kunye neendawo zokusebenza ezinzima. Zikwadlala indima ebalulekileyo kulawulo lobushushu, ukuthembeka kwesakhiwo, kunye nokhuseleko lwenkqubo yebhetri iyonke. Umatshini wokulungisa ngokuchanekileyo ubalulekile ukuqinisekisa ukuhlanganiswa ngokuchanekileyo, ukuvalwa okusebenzayo, kunye nokuthembeka kwexesha elide.
Ngezixhobo zoomatshini ze-CNC eziphucukileyo ezine-3-axis, 4-axis, kunye ne-5-axis, senza izixhobo ezintsonkothileyo zokuvala iibhetri ezichanekileyo ngobungakanani obugqwesileyo, uyilo olukhaphukhaphu, kunye nokusebenza kakuhle kwesakhiwo.
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Iinkonzo zoMatshini we-CNC weThereyi yeBhetri
Siziingcali kwi-CNC machining echanekileyo kakhulu kwiitreyi zebhetri, sinikezela ngezisombululo zokuvelisa ezithembekileyo kwizithuthi zombane (ii-EV), iinkqubo zokugcina amandla (ii-ESS), izithuthi zorhwebo, kunye nabavelisi beepakethe zebhetri.
Iitreyi zebhetri zizinto ezibalulekileyo zokwakha ezixhasa kwaye zikhusela iimodyuli zebhetri ngelixa ziqinisekisa ukuchasana nempembelelo, ulawulo lobushushu, kunye nokuthembeka kwesakhiwo ngokubanzi. Ukuchaneka kwazo koomatshini kuchaphazela ngokuthe ngqo ukhuseleko lwebhetri, ukuchaneka kokuhlanganiswa, kunye nokusebenza kwesithuthi.
Ngezixhobo eziphambili zomatshini we-CNC ezine-axis ezi-3, axis ezi-4, kunye ne-axis ezi-5, senza izinto zetreyi yebhetri ezintsonkothileyo ezinoyilo olukhaphukhaphu, ukuhambelana okugqwesileyo, kunye nolawulo lokunyamezelana okuqinileyo ukuhlangabezana neemfuno ezifunekayo zoshishino olutsha lwamandla.
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Izixhobo ze-optical ze-aluminium ezenziwe ngomatshini ze-CNC
Ezi nxalenye zenziwe ngokwesiko nge-aluminium alloy yodidi oluphezulu (i-aluminium ye-6061-T6) nge-5-axis CNC milling.
Unyango oluqhelekileyo lomphezulu: i-anodizing yesilivere engacwebezeliyo, ene-anodizing emnyama eqinileyo, i-sandblasting, okanye i-chemical polishing ukuze ithintele ukugqwala kunye nokumelana nokukrwela.Yahlulwe yaba ziibhloko ezimbini ze-aluminiyam ukuze kube lula ukuhlanganisa izinto zangaphakathi, zibotshelelwe ngezikrufu zentloko ezinesokhethi echanekileyo. -
I-CNC yoMatshini weNsimbi yeHex Nut Fitting
Le nxalenye yokuchaneka ngokubanzi yenziwa ngentsimbi engagqwaliyo (intsimbi engagqwaliyo engama-316) okanye ngentsimbi yekhabhoni ngokusebenzisa i-CNC turning & milling composite machining.
Ukugqitywa komphezulu okuqhelekileyo: ukupholisha isipili/umzobo wentambo, unyango olunokukhethwa luquka ukuthambisa, i-oxide emnyama, i-chrome plating eqinileyo yokulwa nomhlwa kunye nokumelana nokuguguleka. -
Icandelo leMishini ye-CNC eQondisiweyo yeBrass Precision
Le nxalenye yenziwe nge-free-cutting brass (H59 brass alloy) nge-CNC turn-mill composite machining (Swiss lathe processing).
Ukugqitywa komphezulu okufumanekayo: ubhedu olukhazimlisiweyo, i-gold plating, i-anti-darnish passivation -
Isikrweqe seSilinda esineFlanged yeCNC Precision Turn Stainless Steel
Esi singxobo singqukuva senziwe ngomatshini wentsimbi engagqwaliyo enamandla aphezulu, sixhotyiswe ngesiphelo esijikelezileyo esilungelelaniswe ngokulinganayo ngemingxunya yokufaka enemisonto. Ukugqitywa kwembobo yangaphakathi echanekileyo kunye nokunyamezelana okuqinileyo kwe-coaxiality kunika indibano ezinzileyo yoomatshini be-hydraulic kunye nabemizi-mveliso. Umphezulu wangaphandle ogudileyo uyamelana nokukrala kunye nokugqwala. Ubungakanani bembobo eyenziwe ngokwezifiso, uyilo lwe-flange kunye nobude obupheleleyo bunokuveliswa ngokwemizobo yobugcisa yabathengi.
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Isiseko seZixhobo zeZixhobo zeAluminiyam eziFlanged
Esi siseko sendlu ye-aluminium esidibeneyo sisebenzisa i-5-axis CNC composite machining, enemingxuma yokufaka echanekileyo esasazwe ngokulinganayo kunye nemiphezulu egudileyo yangaphakathi. Ukuqina okuqinileyo kunye nokunyamezelana okuthe tyaba kuqinisekisa ukuhlanganiswa okuzinzileyo kwezixhobo zokwenza ngokuzenzekelayo ngokuchanekileyo. I-substrate ye-aluminium elula ingafakwa i-anodized ukuze kuphuculwe ukusebenza kokulwa nokugqwala. Iikhonto zangaphandle ezenziwe ngokwezifiso, uyilo lwemingxuma kunye nobunzulu bemingxuma ziyafumaneka ngokwemizobo yobunjineli yomthengi.
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Umatshini we-CNC weZithuthi zamandla amatsha
Indlu yeemoto yindawo ephambili yokuthwala kunye nenxalenye yokukhusela yenkqubo entsha yeemoto zokuqhuba iimoto zamandla, ehambelana neemodeli eziqhelekileyo ezifana neemoto ezihlala zihleli zemagnethi kunye neemoto ze-flat wire kwiimoto ezintsha zamandla kunye nezithuthi zorhwebo. Yenziwe ngezinto ze-aluminium alloy ze-6061 kunye ne-ADC12 ezikumgangatho ophezulu, idibanisa ukusebenza okulula, ukuqina okuphezulu, ukusasazwa kobushushu okugqwesileyo kunye nokumelana nokugqwala, ihlangabezana ngokupheleleyo neemfuno zophuhliso olulula lwezithuthi ezintsha zamandla. Isebenzisa itekhnoloji yokuchonga ngokuchanekileyo ye-CNC ene-axis ezintlanu, imveliso ngokudibeneyo yenza imingxunya enzima, ibeka imingxunya yokufaka, imingxunya yokusasazwa kobushushu kunye nezakhiwo zokuvala, isusa ukonakala kunye nemingcipheko yokuvuza ebangelwa ziinkqubo zokudibanisa kunye nokudibanisa.
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I-CNC elula ejike yajika i-Aluminium ene-Multi-Groove Timing Belt Pulley
Le pulley yexesha yenziwe nge-cNC echanekileyo eyenziwe nge-aluminium alloy enamandla aphezulu, inee-grooves ezininzi zamazinyo ezisemgangathweni kunye neengxunya zokubeka izikrufu ezimiselweyo. Iprofayili yamazinyo efanayo iqinisekisa ukuba i-belt meshing izinzile, ingxolo ephantsi kunye nokudluliselwa kwamandla okusebenzayo. Umphezulu odibeneyo uphucula ukuguguleka kunye nokuxhathisa umhlwa. Isetyenziswa kakhulu koomatshini abazenzekelayo, iirobhothi kunye nezixhobo zokudluliselwa. Ukubalwa kwee-grooves ezenziwe ngokwezifiso, ubungakanani beebhore kunye nobubanzi bangaphandle bunokuveliswa ukuze kuhambelane neemfuno zenkqubo yakho yokuqhuba.
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Ipleyiti Yokufaka Izixhobo Ze-aluminium Ezi-5 ze-Axis CNC Ezinomatshini
Le pleyiti yokuqhoboshela i-aluminiyam etyebileyo icutshungulwa ngokupheleleyo nge-5-axis CNC machining, ixhotyiswe ngemingxunya yokuqhoboshela esasazwe ngokulinganayo kunye nomngxuma ojikelezayo ophakathi. Ukuthamba okuqinileyo kunye nokunyamezela isikhundla kuqinisekisiwe kwindibano yezixhobo ezizinzileyo. Umphezulu we-aluminiyam oqhotsiweyo unika ukusebenza okulula kunye nokumelana okuhle nokugqwala emva konyango olukhethiweyo lwe-anodizing. Iinkcazo ezenziwe ngokwezifiso, uyilo lwemingxunya kunye nobukhulu ziyafumaneka kwizakhelo zezixhobo ezizenzekelayo kunye novavanyo.
