Iinkonzo ezi-5 ze-Axis CNC Machining
I-K-TEK iqalise umatshini wehlabathi ochanekileyo kakhulu-i-DMG 5-Axis Machining Center ukusukela ngo-2018 ukuze ihlangabezane neemfuno eziphezulu kumashishini ahlukeneyo. Oomatshini be-5-axis baxhomekeke kwisixhobo esihamba kwiindlela ezintlanu ezahlukeneyo - i-X, i-Y, kunye ne-Z, kunye ne-A kunye ne-B, apho isixhobo sijikeleza khona. Ukusebenzisa umatshini we-5-axis CNC kuvumela abaqhubi ukuba basondele kwinxalenye evela kuzo zonke iindlela kumsebenzi omnye, kususa isidingo sokubeka ngesandla isixhobo somsebenzi phakathi kwemisebenzi. Umatshini we-5-axis CNC wonga ixesha kwaye ulungele ukudala iindawo ezintsonkothileyo nezichanekileyo ezifana nezo zifumaneka kwimizi-mveliso yeoyile negesi yezonyango, kunye neenqwelo moya. Umatshini we-5-axis ochazwe ngokweenkcukacha ulungile ekwenzeni umphezulu wendawo, omile ngendlela ekhethekileyo, ongenanto, obolileyo, obolileyo kunye nokusika obolileyo.
± 0.005MM
(√)Ra0.2
Iingenelo zomatshini we-5-axis
1.Ukuchaneka okuphezulu kunye nokusebenza ngokukhawuleza
Umatshini wokulungisa ii-axis ezi-5 unobunono obuphezulu kunye nokusebenza ngokukhawuleza. Awunakugqiba imisebenzi yokucubungula iinxalenye ezahlukeneyo zeemveliso zoshishino, kodwa unciphisa amaxesha okubamba kunye nokuhamba kokucubungula kunye nokulawula umgangatho wemveliso kakuhle, okusinceda songe iindleko ezininzi kwaye kusenze sikhuphisana ngakumbi. Iinxalenye ezininzi zobuchule kufuneka zicubungule iindawo ezininzi kwaye ii-axis ezi-5 zinokufikelela kule mfuneko yokucubungula ngokusindisa ixesha elininzi, ukunciphisa umjikelo wemveliso kunye nokugqiba ngokukhawuleza ukuhanjiswa kwabathengi.
2.Phucula ukuchaneka kunye nokuchaneka kokucubungula
Olu hlobo loomatshini bokugaya be-CNC abane-axis ezi-5 alupheleli nje ekunikezeni ukuchaneka okukhulu xa kusetyenzwa iindawo ezinzulu kunye nezinto eziqinileyo, kodwa lukwabonelela ngemveliso ephezulu kunye nesantya esikhawulezayo sokwenziwa. Nangona kunjalo, ukwenziwa kwe-axis ezi-5 kubiza kakhulu ngenxa yezixhobo ezikhethekileyo ezifunekayo kunye nesidingo sabasebenzi abaziingcali.
Ngokusebenzisa itekhnoloji yoomatshini be-5-axis, ingxaki yokuchaneka kweendawo ezininzi zokusebenza ezinee-engile ezintsonkothileyo isonjululwe. Ayiphelelanga nje ekubeni ixesha lifinyezwe, kodwa nokunyamezelana koomatshini okuncinci kusonjululwe kakuhle. Umatshini we-5-axis unokucubungula iindawo ezintsonkothileyo, ezinje ngokubhola, ukucubungula i-taper, imingxunya kunye nemingxunya eneendawo ezintsonkothileyo ezigobileyo, njl.njl., ezingenakuphunyezwa ngeendlela zokucubungula zemveli kwiimeko ezininzi.
3. Ukugqitywa komgangatho ophezulu
Umatshini we-5-Axis ukwanceda ekudaleni iindawo ezinesiphelo esisemgangathweni ophezulu. Iindawo zibekwe kufutshane nezixhobo zokusika kumatshini we-5-axis, ezingashukumi kakhulu, nto leyo ebangela ukuba umphezulu ugqitywe kakuhle. Ukuchaneka kokucubungula kunokulawulwa ngaphakathi kwe-±0.002MM, ulawulo loburhabaxa bomphezulu (√) kwi-Ra0.2.
4. Ukusebenza okuphezulu kokucubungula
Umatshini wokusika onee-axis ezi-5 unokunciphisa ngempumelelo ixesha lokucubungula kunye nexesha elincedisayo leenxalenye. Unomlinganiselo omkhulu we-spindle kunye noluhlu lokutya, ukuze umatshini ube namandla amakhulu okusika. Ukuhamba ngokukhawuleza kunye nokubekwa kwemishini yokusika onee-axis ezintlanu kunye nomatshini wokusika okhawulezayo kunceda ukunciphisa ixesha lokuguqula iimveliso ezigqityiweyo kwaye kuphucule ukusebenza kakuhle kwemveliso kunye nokuchaneka. Xa kukho iintlobo ngeentlobo zezixhobo ezichanekileyo ezintsonkothileyo, ukucubungula iindawo ukuze kusinike izisombululo zemveliso ezisebenzayo, ngelixa ukusebenza kakuhle kunye nomgangatho kukwazise uphuculo olukhulu, ngeenkonzo zokugaya ze-CNC kubathengi kuyilo lwemveliso okanye iingcamango zibe yinyani, izixhobo ezibandakanya iintlobo ngeentlobo zesinyithi kunye neplastiki kunye nonyango oluphezulu.
Iminyaka eli-10+ yamava oomatshini be-Cnc abamalunga ne-5-Axis kunye neQela lobuNjineli
Isicatshulwa:Ixabiso leeyure ezi-3, inkonzo kunye neengcebiso zesisombululo sokwenziwa kwemveliso seeyure ezi-5.
Ubunjineli kunye noYilo:Simahla ukunceda abathengi ukuba baphucule ulwakhiwo lwemveliso kunye noyilo lwemizobo ye-3D.
Uyilo Lwesiko:Yenza naziphi na iindawo ezintsonkothileyo ze-CNC ezichanekileyo ezine-axis ezi-5 ezisekelwe kwimizobo kunye neesampuli zabathengi.
Ukusebenza kakuhle:Umzi-mveliso uxhotyiswe ngokupheleleyo ngezixhobo, kwaye iindlela ezahlukeneyo zoomatshini be-CNC ziyadityaniswa ukuphucula ukusebenza kakuhle kokucubungula kunye nokugqiba ngokukhawuleza ukuhanjiswa.
Ukuhanjiswa kweSampuli:Hambisa iisampulu kwiveki enye, ubhale phantsi iingxaki zesampulu, kwaye wenze imveliso enkulu ibe lula.
Ukuqinisekisa umgangatho:Umsebenzi ngamnye udlula kwinkqubo yovavanyo lomgangatho oluqatha. Isixhobo sokuhlola siquka isixhobo sokulinganisa se-3D CMM, i-altimeter, i-quadratic element, njl. Ukususela kuphononongo lokuqala lobunjineli i-DFM, ukuveliswa kwangaphambili, i-IQC, inqaku lokuqala, inkqubo yokuvelisa ukuya kuhlolo lokugqibela, silawula ngokungqongqo umgangatho ukuqinisekisa umgangatho. Imigangatho yemveliso ecociweyo ikunika iindawo zomatshini ze-CNC ezi-5-axis ezinezinga lokupasa elichanekileyo ukuya kuthi ga kwi-99%.
Inkonzo esemgangathweni:Yonke inkqubo yemveliso ibhalwe kakuhle kwaye yabelwana ngayo ngokukhululekileyo nomthengi.
Izixhobo ezisetyenziswa rhoqo ze-Axis CNC Machining ezi-5
I-5-axis CNC inokucubungula izinto ezahlukeneyo, ukuba awazi ukuba ungazikhetha njani izinto ezifanelekileyo, iinjineli zethu zinokucebisa ngezinto ezifanelekileyo kuwe ngokweemfuno zakho zokuvelisa kunye nokusebenza kwezixhobo zomatshini ze-5-axis CNC. Ezi zilandelayo zezona zinto zethu zokucubungula ezisetyenziswa rhoqo, singacubungula nezinye izinto ngokweemfuno zabathengi.
| Izixhobo eziqhelekileyo kunye nonyango lomphezulu | ||
| Okuqhelekileyo Izixhobo | Intsimbi | 20#, Q235, 45#, A2, D2, 16MnCr5, 30CrMo, 38CrMo, 40CrNiMo3, I-S50C, 65Mn, I-SCM415, 40Cr, Cr8 |
| Cr12, I-SKD61, DC53, 12L14, Y12pb, Y15, Y35, Y40Mn, S5, T10, S355, 16MnCr5 | ||
| 6150, I-SCM435, ISt37, 410, 416, 420, 430, 4140, 4130, 240N, I-Stell, I-SKS3, 38CrMOAl, 20CrNiMo | ||
| P20, I-SUJ2, SK3, 15CrMo, 20CrMo, 35CrMo, GS2316, CD650, I-ASP-23O1, A6, XW-5, XW-10, XW-41 | ||
| C1065, I-NAK55, I-NAK80, I-HPM1, I-HPM77, I-HPM75, 718H, 738H, I-DF-3, njl. njl. | ||
| I-aluminiyam | LY12, 2A12, A2017, AL2024, AL3003, AL5052, AL5083, AL6061, AL6063, AL6082, AL7075, YH52 | |
| YH75, I-MIC-6, njl. njl. | ||
| Yenziwe ngentsimbi eshayinayo | I-SUS201, I-SUS321, I-SUS301, I-SUS303, I-SUS304, I-SUS304L, S136, S136H, ,I-SUS316, I-SUS316L, I-SUS316Ti | |
| I-SUS321, I-SUS420, 17-4ph, 430F, X90CrMoV18, 9Cr18MoV, I-SUS440, njl. njl. | ||
| Ithusi | T2, TU1/2, TP1/2, ,Intsimbi yobhedu, Ithusi, Ibronzi, I-CuZn38Sn1, I-CuZn39Pb3, I-CuSn12, I-CuSn8P, C-360 | |
| I-CuSn7ZnPb, I-CuZn38Pb2, C36000, C1100, C1011, C1020, C1201, C1220, C2800, C3602, I-HPb59-1 | ||
| I-HPb61-1, QSn7-02, C-954/514QAI 10-4-4, I-AMPCOM4, H59, H62, I-CuZN30, I-CuSn37, njl. njl. | ||
| Iplastiki | HLOLA, I-PEEK1000, I-POM, I-TEFLON, I-PTFE, I-PET, I-UHMW-PE, I-HMW-PE, I-PEI, PI, PP, I-PVC, PC, I-PMM, I-APS, PU | |
| FR4, I-DELRIN, I-DELRIN AFUPE, PE, I-UPE, I-EKH-SS09, MC501CDR6, I-PPO, I-NBR, I-PA6, I-PA66, FR4, I-PA-MC | ||
| I-PA66+30%GF, I-PBT, I-PET, I-PET+30% GF, PC, I-PC+30% GF, Inayiloni, I-ABS, ESD225/420/520, njl. njl. | ||
| Unyango lomphezulu | I-Anodize ecacileyo, I-Anodize emnyama, I-Anodize yoBulukhuni, I-Anodize eluhlaza okwesibhakabhaka/ebomvu, Ukugquma ngeChromate, I-QPQ | |
| Ipleyiti yeNickel/Nine/Chromium engena-Electroless, I-Oxide emnyama, Isilivere\Ipleyiti yegolide, I-Sanded, I-DLC | ||
| I-Orbital Sanded, Ingasebenzi, Isingxobo seTINI-Tungsten Carbide Coating, Ukwambathisa ngePolyurethae, njl. njl. | ||
Umboniso weTyala
I-K-Tek ikakhulu ibandakanyeka ekucutshungulweni ngokwezifiso kwezixhobo zoomatshini ezahlukeneyo kunye nezincinci, zonke iindawo zenziwa ngokweemfuno zabathengi. Nazi ezinye iimeko zokucubungula esizenzileyo ngaphambili:
Iimveliso zokucubungula iimveliso ze-aluminium
Iindawo zokucubungula imveliso yentsimbi
Iindawo zokucubungula imveliso yentsimbi engenasici
Izixhobo zokucubungula imveliso yobhedu kunye neplastiki
