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Optical Inspection Equipment CNC Machining
Optical inspection equipment components require micron-level precision and outstanding surface quality to ensure measurement accuracy and system stability.
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Food Processing Equipment CNC Machining
Food processing equipment components require high precision, corrosion resistance, and hygienic surface finishes to meet strict food safety standards.
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Aero Engine Precision Positioning Fixture – Aerospace Assembly Special Tool
Application Scenario: Dedicated precision positioning tool for the assembly and bolt hole calibration of civil and military aero-engine components in European and American markets. It is widely used for the accurate installation and alignment of engine blades, casings, combustion chambers and other core precision parts, effectively avoiding assembly deviations that may affect engine dynamic performance and operational safety.
Material: Aerospace 7075-T6 high-strength aluminum alloy, featuring lightweight, high rigidity and excellent deformation resistance, specially optimized for high-frequency aviation assembly operations.
Key Machining Challenges: This fixture adopts a special-shaped thin-wall composite structure with multiple stepped positioning holes, high-precision alignment grooves and benchmark positioning surfaces. The uneven wall thickness brings high risks of machining deformation. Extremely strict requirements are imposed on hole position accuracy, parallelism and verticality. It is difficult to guarantee high consistency in mass production, and tiny assembly gaps may lead to overall assembly failure of engine components.
Technical Specifications
- • Critical positioning hole dimensional tolerance: ±0.005 mm
- • Hole position positional tolerance: ≤0.01 mm
- • Benchmark surface flatness: ≤0.003 mm
- • Key contact surface surface roughness: Ra ≤ 0.4 μm
- • Overall parallelism & verticality: ≤0.01 mm
Our Machining Solution: Adopt 5-axis simultaneous CNC one-time clamping forming process to eliminate cumulative positioning errors caused by repeated clamping. Optimize layered cutting technology to reduce cutting stress on thin-wall structures and completely avoid structural deformation. Equipped with constant-temperature workshop and equipment thermal compensation system to stabilize machining accuracy under variable temperature conditions. All finished products undergo full-size inspection via CMM coordinate measuring machines, with all machining and testing data archived in strict accordance with AS9100 and ISO quality systems for full traceability.
Project Achievement: Massively delivered to European and American aerospace assembly enterprises. All products are free of deformation and assembly deviation, with 100% qualified precision consistency in batch production. The products fully meet the precision assembly standards of aero engines and have passed strict aerospace-grade quality acceptance, establishing long-term batch cooperative relationships with clients.
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Aerospace High-Temperature Resistant Test Probe Fixture – Aerospace Operation & Maintenance Special Tool
Application Scenario: Professional precision testing special tool for ground operation maintenance and extreme temperature condition testing of aerospace satellites and launch vehicles in European and American aerospace industries. It is used for fixing high-precision test probes to ensure the accuracy and stability of detection data under extreme high and low temperature working conditions.
Material: Inconel 718 superalloy, with outstanding high-temperature resistance, corrosion resistance and structural strength, adapting to extreme temperature alternating working environments of aerospace equipment.
Key Machining Challenges: Inconel superalloy is a typical difficult-to-machine material with high cutting resistance, serious tool wear and residual machining stress. The product adopts micro-precision structure, and the micro probe mounting hole requires ultra-high fitting accuracy. The tool must maintain zero looseness and zero deformation under long-term high and low temperature cycle conditions, putting forward extremely strict requirements on machining precision, deburring and stress relief processes.
uction. The products fully meet the precision assembly standards of aero engines and have passed strict aerospace-grade quality acceptance, establishing long-term batch cooperative relationships with clients.
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Inverter Housing CNC Machining Services
We specialize in high-precision CNC machining for inverter housings, providing reliable manufacturing solutions for electric vehicles (EVs), hybrid vehicles, renewable energy systems, industrial automation, and power electronics equipment.
Inverter housings are critical structural components that protect electronic control units, power modules, and cooling systems while ensuring efficient heat dissipation, electromagnetic shielding, and long-term reliability. Their machining precision directly impacts assembly accuracy, thermal performance, sealing capability, and overall system efficiency.
With advanced 3-axis, 4-axis, and 5-axis CNC machining equipment, we manufacture complex inverter housing components with tight tolerances, superior surface quality, and outstanding dimensional consistency to meet the demanding requirements of modern power electronics.
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Battery Enclosure CNC Machining Services
We specialize in high-precision CNC machining for battery enclosures, providing reliable manufacturing solutions for electric vehicles (EVs), battery energy storage systems (ESS), commercial electric vehicles, and advanced energy equipment.
Battery enclosures are essential protective structures that house and safeguard battery modules from impact, vibration, moisture, dust, and harsh operating environments. They also play a critical role in thermal management, structural integrity, and overall battery system safety. Precision machining is vital to ensure accurate assembly, effective sealing, and long-term reliability.
With advanced 3-axis, 4-axis, and 5-axis CNC machining equipment, we manufacture complex battery enclosure components with excellent dimensional accuracy, lightweight designs, and superior structural performance.
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Battery Tray CNC Machining Services
We specialize in high-precision CNC machining for battery trays, providing reliable manufacturing solutions for electric vehicles (EVs), energy storage systems (ESS), commercial vehicles, and battery pack manufacturers.
Battery trays are critical structural components that support and protect battery modules while ensuring impact resistance, thermal management, and overall structural integrity. Their machining precision directly affects battery safety, assembly accuracy, and vehicle performance.
With advanced 3-axis, 4-axis, and 5-axis CNC machining equipment, we manufacture complex battery tray components with lightweight designs, excellent dimensional consistency, and tight tolerance control to meet the demanding requirements of the new energy industry.
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CNC Machined Aluminum Optical Equipment Housing
This parts is custom-machined from high-grade aluminum alloy (6061-T6 aluminum) via 5-axis CNC milling.
Standard surface treatment: matte silver anodizing, with optional black hard anodizing, sandblasting, or chemical polishing for anti-corrosion and scratch resistance.It is split into two aluminum blocks for easy internal component assembly, fastened by precision socket head screws. -
CNC Machined Steel Hex Nut Fitting
This precision part is generally manufactured from stainless steel (316 stainless steel) or carbon steel via CNC turning & milling composite machining.
Standard surface finish: mirror polishing / wire drawing, optional treatments include passivation, black oxide, hard chrome plating for anti-rust and wear resistance. -
Precision Brass CNC Machined Part
This component is fabricated from free-cutting brass (H59 brass alloy) via CNC turn-mill composite machining (Swiss lathe processing).
Available surface finishes: polished brass, gold plating, anti-tarnish passivation -
CNC Precision Turned Stainless Steel Flanged Cylinder Sleeve
This cylindrical sleeve is integrally machined from high-strength stainless steel, equipped with a flanged end uniformly arranged with threaded mounting holes. Precise inner bore finish and strict coaxiality tolerance deliver stable assembly for hydraulic and industrial machinery. Smooth outer surface resists abrasion and corrosion. Custom bore sizes, flange layouts and overall lengths can be produced according to customer technical drawings.
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Aluminum Alloy Flanged Equipment Housing Base
This integral aluminum housing base adopts 5-axis CNC composite machining, with uniformly distributed precision mounting holes and smooth inner cavity surfaces. Rigorous concentricity and flatness tolerance guarantee stable assembly for precision automation equipment. Lightweight aluminum substrate can be anodized for enhanced anti-corrosion performance. Custom outer contours, hole layouts and cavity depths are available per customer engineering drawings.
