Ichitsigirwa ne5-Axis Simultaneous Machining & In-Situ Online Inspection Technology, Domestic Precision Machining Inozadzisa Chain Yekugovera Yezvigadzirwa Zvekurapa NezveSemiconductor Yakazvimiririra
Pfupiso
Kuwanikwa kwemidziyo yepamusoro-soro kuri kuramba kuchikwira. Midziyo yekuyedza semiconductor, michina yekurapa isinganyanyi kupinda mumagetsi uye zvikamu zve sensor yemuchadenga zvinopa zviyero zvitatu zvakasimba zvezvikamu zvidiki zvakatetepa zvine madziro akasarudzika: kushivirira kwakanyanya-diki, kupera kwepamusoro kwepamusoro uye kugadziriswa kwe zero-deformation. Kuongororwa kwekugadzira 3-axis yechinyakare uye kuongorora kwesampuru isina kugadzirwa hazvichakwanisi kusangana nezvinodiwa zvekutumira zvinhu zvakawanda. Ichitarisa panzira itsva yekugadzira zvikamu zvidiki-diki zvine mativi akasarudzika muindasitiri yekugadzira machining chaiyo muna 2026, bepa iri rinoongorora zvakadzama matekinoroji matatu matsva makuru: kucheka kwe5-axis compound, kuongorora kwein-situ online dimensional uye kubvisa stress. Inoenzanisa mwero wegoho, kutenderera kwekutumira uye data remutengo wekugadzira pakati pekugadzirisa kwechinyakare nemitsetse mitsva yekugadzira yakabatanidzwa, inogadzirisa mhinduro dzemaitiro ezviitiko zviviri zvepakati zvinosanganisira kurapwa uye semiconductors, inoongorora zvipingamupinyi zvemidziyo, matarenda uye kudzora mhando yemafekitori madiki nepakati ekugadzira machining anoshanduka kuita micro-nano processing, uye pakupedzisira inopa nzira dzekuvandudza mabhizinesi ezviyero zvakasiyana, ichipa mareferensi anoshanda kune vagadziri vekugadzira machining vanokwanisa kupinda mumaketani epamusoro ekutengesa emuno.
Makwikwi makuru ekugadzira zvinhu akachinja kubva pakugadzirwa kwemakanika kuenda pakugadzirwa kwemhando yepamusoro. Kushivirira kwezvikamu zvechinyakare kunowanzova 5–20μm, nepo zvikamu zvakatetepa zvine madziro akakosha zvinodiwa nema semiconductors uye zvishandiso zvekurapa zvinoiswa muchimiro zvine mativi ekushivirira akaderera kusvika 0.3–1μm, ukobvu hwemadziro hunosvika 0.15mm chete. Kuchinja kwekudengenyeka, mavanga ekutaura kwezvishandiso uye kupararira kwakanyanya kwemativi kunoitika zviri nyore panguva yekugadzirisa, zvichigadzira mutsetse mutsva wekuvandudza indasitiri yekugadzira machining nemazvo: kugadzirwa kwezvikamu zvine mativi akakosha e micro-nano. Kare, zvikamu zvakadaro zvine hunyanzvi hwakakwirira zvaivimba zvakanyanya nevagadziri vekunze kwenyika kuti vawane OEM, nemitengo yakakwira yekutenga, nguva refu yekutungamira uye zvipingamupinyi zvehunyanzvi zvinoderedza kudzikiswa kwemitengo uye kuvandudzwa kwekushanda zvakanaka kwevagadziri vemidziyo yepamusoro-soro yemuno. Muna 2026, boka remafekitori emuno akatarisana nekugadzira nemazvo rakapedzisa kudzokorora kwehunyanzvi hwemitsetse yekugadzira, uye zvishoma nezvishoma rakagadzira kugadzirwa kwakazvimirira kwezvikamu zvepamusoro-soro zvine hunhu hwakakosha kuburikidza nekugadzirwa kwakabatana kusanganisa michina ye5-axis panguva imwe chete uye in-situ online inspection, zvichizadzisa malink akakosha asina kusimba muketani yemaindasitiri yemidziyo yepamusoro yemuno.
Kucheka kwakabatana kwe5-axis panguva imwe chete kunoshanda senzira huru yekugadzira zvikamu zvakaoma zve micro-nano special-shaped. Kugadzira 3-axis kunogona kucheka mapuraneti madiki uye nzvimbo dzakakombama dziri nyore. Paunenge uchibata nzvimbo dzakakombama dzakawanda, makomba akakombama e3D uye zvivakwa zvakasanganiswa zvine maburi madiki akadzika, kupatsanurwa kwezvishandiso zvakadzokororwa uye kutamiswa kwebasa zvinodiwa, uye zvikanganiso zvekuisa zvichaiswa mukuita kwega kwega kwekusunga, zvichiita kuti kuenderana kwezvikamu kuve kwakaoma kuvimbisa mukugadzirwa kwakawanda. Midziyo ye5-axis inogona kupedzisa kugaya, kuboora, kuboora uye kupwanya maworkpieces mune imwe chete yekusunga. Yakashongedzerwa nemaspindles ane mota yakasimba uye zvidimbu zvecarbide zvakachekwa zvishoma, vibration amplitude panguva yekucheka inodzorwa mukati me0.2μm, zvichideredza zvakanyanya njodzi dzekuchinja kwezvikamu zvakatetepa. Kune zvinhu zviviri zvikuru zvinosanganisira medical titanium alloy implants uye semiconductor alloy vacuum cavities, mabhizinesi ekugadzira anotsigira ma parameter ekucheka akasarudzika uye anoshandisa MQL minimum quantity lubrication green cutting technology kudzivirira ngura yepamusoro inokonzerwa ne coolant. Kuomarara kwepamusoro mushure mekugadzirisa kunosvika paRa0.08–Ra0.2, zvichisangana nezvinodiwa zvemaworkshop asina guruva pasina kukwesha kwechipiri.
Kufarirwa kweIn-situ online inspection kunogadzirisa zvizere system yekudzora hunhu hwese hwemachining akarurama. Mode yekutarisa isina kunyorwa yaishandiswa zvakanyanya muindasitiri munguva yakapfuura inoda kuti maworkpieces akapedzwa aburitswe uye atumirwe kuma laboratories ekuyera kuti aongororwe. Kana kutsauka kwedimensional kwaitika mumabatch, batch yese yemaworkpieces icharaswa, zvichikonzera kurasikirwa kukuru kwezvinhu nemaawa ekushanda. In-situ online inspection inobatanidza high-precision contact probes mukati me5-axis machining centers. Maworkpieces anoyerwa otomatiki mushure mega yega nzira yekucheka pasina disassembly kana kutamiswa, uye data rese re dimensional uye geometric tolerance rinowiriraniswa kune machine tool CNC system munguva chaiyo. Yakashongedzerwa ne intelligent error compensation algorithms, system inochinja otomatiki ma tool coordinates kana diki dimensional offset yaonekwa, ichigadzira closed loop linkage yekugadzirisa, kuongorora uye muripo. Nhamba dzinoratidza kuti mushure mekutanga kuongororwa kwepamhepo, huwandu hwezvinhu zvakagadzirwa ne micro-nano hunowedzera kubva pa72% zvichishandiswa pakugadzira zvinhu zvechinyakare kusvika pa96.5%, nepo nguva yekuongorora zvinhu zvega zvega ichideredzwa ne80%, zvichideredza zvakanyanya kurasikirwa nemarara uye simba rekushandisa pakuongorora nemaoko.
Kudiwa kuri kuwedzera kubva kumisika yekushandisa pasi kunovhura nzvimbo yakareba kwenguva refu yekugadzira michina ye micro-nano chaiyo. Muchikamu chemidziyo yekurapa, masikuruu e orthopedic implant, misoro yezvishandiso zvekuvhiya zvishoma uye zvikamu zvidiki zve endoscopic ndizvo zvinhu zvemhando yepamusoro zvine madziro matete zvine maumbirwo akakosha. Zvinhu zve biomedical zvakaita se titanium alloy ne cobalt-chromium alloy zvakaoma kucheka, zvine zvinodiwa zvakanyanya pamipendero isina burr uye kuchena kwemukati. Maitiro akabatanidzwa e 5-axis integrated machining uye electrochemical low-stress deburring anogona kubvisa mipendero yakapinza yezvikamu uye kutevedzera mitemo yekuchengetedza zvipenyu. Muchikamu che semiconductor, vacuum cavities, precision ion source bases uye wafer stage positioning blocks zvinoda air tightness yakakwira uye dimensional stage. Aluminum alloy ne oxygen-free copper zvinogona kukanganisa internal stress deformation panguva yekugadzirisa. Tekinoroji itsva yekugadzirisa inoshandisa layered cutting uye constant temperature control muma thermostatic workshops kuti ideredze post-processing deformation ye workpieces mukati me 0.5μm, yakakodzera nzvimbo dze vacuum dzekugadzira wafer. Pamusoro pezvo, ma micro aerospace sensors uye autonomous driving optical modules emotokari itsva dzesimba ari kuwedzera huwandu hwezvinhu zvakagadzirwa ne micro-nano gore negore, uye maumbirwo evatengi emakambani ekugadzira machine anoramba achitsvedza akananga kunzira dzakawedzerwa kukosha.
Kumashure kwekukura kweindasitiri nekukurumidza, miganho yakajeka yekuchinja inodzivisa mafekitori madiki nepakati kuti apinde mugwara rekugadzira michina midiki. Chekutanga, mutengo wekudyara michina wakakwira: mutengo wekushandura wenzvimbo dzekugadzira michina midiki ine mativi mashanu panguva imwe chete, maprobe ekuongorora aripo online uye maworkshops asina guruva anodziya zvakanyanya kupfuura michina yakajairika yekugadzirisa, zvichiunza kumanikidzwa kukuru kwemari kumabhizinesi madiki nemadiki. Chechipiri, kushomeka kwakanyanya kwehunyanzvi hwekuita: mainjiniya ane hunyanzvi mukugadzira mapurogiramu e5-axis, kugadzirisa maparamendi ekucheka michina midiki uye kutonga kwemhando yepamusoro kuri kushomeka, nedanho rekudzidzisa tarenda remakore 3-5. Chechitatu, kuoma kukuru mukuvaka masisitimu ekudzora mhando: masisitimu akajairwa anodiwa kuti data rekuongorora rezvikamu zvidiki rionekwe, manejimendi yekugadzira yakachena uye kudzora kushushikana kwezvinhu, nepo nzira dziripo dzekutarisira mafekitori madiki nepakati dzichitadza kupasa mwero wekuongorora wevatengi vepamusoro. Kupatsanurwa kwemaindasitiri kunova kwakakurumbira: makambani makuru ekugadzira michina nemazvo ane maodha akagadzikana kubva kuvatengi ve semiconductor nevekurapa uye anoramba achiwedzera mari mukutsvaga nekuvandudza michina, nepo mafekitori madiki nepakati achiri kutarisa pakugadzirisa zvikamu zvakajairwa zvishoma uye pakati nepakati, zvichikonzera kuwedzera kusiyana kwemaindasitiri.
Mhedziso
Kugadzirwa kwakawanda kwezvikamu zve micro-axis special-shaped ndiyo nzira inovimbisa kukura kweindasitiri yekugadzira machining chaiyo muna 2026. Tekinoroji yakabatanidzwa yekucheka macompound e5-axis uye in-situ online inspection inogadzirisa zvipingamupinyi zvenguva refu zvekunyatsojeka, kushanda zvakanaka uye kugara kwenguva refu zvichidzikamisa kugadzirwa kwezvikamu zvepamusoro-soro mudzimba, zvichikurumidzisa kudzora kwakazvimirira kwecheni dzekutengesa muindasitiri mbiri huru: semiconductors nemidziyo yekurapa. Munguva pfupi, michina yepamusoro-soro, matarenda ehunyanzvi uye masisitimu ekudzora mhando akajairika anoramba ari zvipingamupinyi zvikuru kumafekitori madiki nepakati ekugadzirisa kuti achinje, uye kusimudzira maindasitiri kwakazara hakugone kuitika munguva pfupi. Nekufamba kwenguva, nekudzikiswa kwemitengo yemudzimba kwezvishandiso zvemuchina zve5-axis zvakagadzirwa kumba uye zvishandiso zvekuyedza zvakanyatsonaka pamwe nekuvandudzwa kwemakambani eindasitiri, muganho wekupinda kwekugadzira machining chaiyo ye micro-nano uchadzikira zvishoma nezvishoma. Kurongeka kwakasiyana kunoshanda senzira huru yekubuda kwevashandi vekugadzira machining chaiyo: mafekitori anotungamira anoramba achirima zvikamu zvepamusoro-soro zveindasitiri dzekurapa nedze semiconductor uye kuvaka mitsetse yekugadzira yakabatana yakangwara; Mafekitori madiki nepakati anovimba nemamodheru ekushandira pamwe kwemaindasitiri kuti agovane michina yepamusoro-soro uye marabhoritari ekuyedza, zvichiita kuti kusimudzirwa kwacho kurambe kwakatarisana nematanho madiki akapatsanurwa. Kazhinji, kufambira mberi kwetekinoroji mukugadzira michina yemhando ye micro-nano kuchaenderera mberi nekusimudzira kukwikwidzana kwepasi rose kweindasitiri yeChina yekugadzira michina yemhando yepamusoro, ichishanda serutsigiro rwakakosha rwekuti michina yepamusoro-soro iwanikwe kupi.
Unoda rubatsiro rwekugadzirisa dhizaini yezvikamu zvako zveCNC machining? Titumirei mifananidzo yenyu nhasi, uye timu yedu inogona kubatsira kuongorora kugona kwekugadzira uye kupa mutengo wekukurumidza.
Munyori:Nico Lee
Zuva: Chikumi 18, 2026
E-mail: nicoli@k-tekmachining.com
Webhu: www.k-tekmachining.com
Nguva yekutumira: Chikumi-18-2026
